Jim Haubert Engineering
XLCR Tank Badge Repair
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This page highlights the results of my repairing the tank badge smashed by the post as shown on my XLCR Fuel Tank Repair page. It also shows the steps I took to repair the damaged holes for the small screws that hold the badges in place.

Before.jpg

The photos below are of the same badge as the one in the above views. The tops of the letters "A", "V" & "I" in "DAVIDSON" are still slightly flattened, which is what I wanted to show in the larger top view. You can see by the tank damage just how hard this badge was hit because the badge was between the tank and the post. Why, I bet if there was a fly on the badge when the impact came, he/she has one heck of a headache. Probably ruined her or his whole day too! I never thought of using an XLCR as a flyswatter before but I guess that just shows how versatile these motorcycles are.

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The above views show the repair that I had to do when I discovered that of the four holes to hold the badges, one was stripped completely, one was mostly stripped, and a third was slightly stripped. Any of you who have worked on these knows that even slightly stripped means trouble as the screws are really short. So I drilled out the old holes, turned some 4-40 nuts round and welded them in. Guess my microscopic welding skills pay off outside of the lab. I also learned that you can put almost $3.40 in change under the badges. One more use for an XLCR ---- piggy bank. Great at toll booths.
 
Ya gotta love em.
 
This brings me to a tip that I would like to pass along to help avoid stripping holes like this.
 
Whenever you have to re-insert a screw that can cut its own thread, such as a sheet metal screw, wood screw or self-tapping screw, put normal pressure on it but slowly turn it backwards. That way you will feel it rise out of the hole until it clears the thread it already cut when it will 'snap' inward and catch the original thread. Tightening it normally now assures you are in the original thread.

These tank emblem screws will cut new threads each time they are inserted and that's how they get stripped out. Seldom do they fail from overtightening. Each time someone took the badges off to wax the tank or polish the badges they didn't realize that they were cutting new threads when they put them back, eventually stripping the holes.

All material on these pages is copyrighted by Jim Haubert 2002 - 2003
 
310 1/2 W. Second Street,  Winslow, AZ,  US,  86047,  928-289-2568
 
Now Located on "The Mother Road", Historic Route 66